TGK 36 Deep Hole CNC Advanced Boring & Niƙa Machine
Halin Injin
TGK25 jerin CNC skiving & mirgina inji kayan aiki rungumi dabi'ar aiki Hanyar kafaffen workpiece da Rotary feed na kayan aiki.Kayan aikin na'ura na iya gane m, scraping da mirgina aiki na ciki ramukan na workpieces, da aiki hanya ne mai sauki, da kuma sarrafa kayayyakin ne high daidaici.Babban abũbuwan amfãni daga wannan inji kayan aiki ne high aiki yadda ya dace, barga yi, da kuma yadda ya dace shi ne 5 zuwa 10 sau na gargajiya zurfin rami m inji da honing inji;Matsayin kulawar hankali yana da girma, kuma kulawar dijital da saka idanu na kowane umarnin aiki na kayan aikin injin yana da sauƙi da dacewa.sauki aiki.
TGK25 jerin kayan aikin inji suna sanye take da Siemens 828D tsarin kula da lambobi;Akwatin sandar motar AC servo ce ke tafiyar da ita tare da ka'idojin saurin stepless, kuma igiyar igiya tana ɗaukar madaidaiciyar madaidaiciyar bearings tare da daidaiton jujjuyawa.Akwatin ciyarwa yana ɗaukar motar AC servo tare da ƙa'idodin saurin stepless;an sanye shi da madaidaicin ƙwallon ƙwallon ƙafa don gane madaidaicin daidaito da kwanciyar hankali na akwatin sandal.The CNC scraping da mirgina inji sanye take da wani high dace atomatik fadada da ƙugiya scraping da mirgina kayan aiki, na musamman pneumatic da na'ura mai aiki da karfin ruwa tsarin retraction tsarin, da workpiece da aka gyarawa, da kuma waje chamfering na biyu iyakar silinda ana amfani da matsayin. tushen sakawa.An kammala rami na ciki tare da aiki mai ban sha'awa na lokaci ɗaya, gogewa da jujjuyawar.Kayan aiki bai kamata kawai ya dace da yin amfani da kai na ECOROOL hydraulic scraping ba, amma kuma ya dace da yin amfani da kai na pneumatic.Wannan aikin aikin maɓalli ne.Wannan kayan aiki ya dace musamman don sarrafa taro na nau'ikan silinda na hydraulic daban-daban, silinda da sauran kayan aikin bututu daidai.
Ma'aunin Na'ura
| NO | Abubuwa | Bayani |
| 1 | Sarrafa Tsawon Diamita na Ciki | Φ60-360mm |
| 2 | Sarrafa Zurfin Rage | 1000mm-12000m |
| 3 | Nisa Hanyar Jagora | mm 650 |
| 4 | Spindle Center Height | mm 450 |
| 5 | Gudun Spindle, Maki | 60-1000rpm, 4 gears, stepless |
| 6 | Babban Motar | 45/60/75KW, Motar servo AC |
| 7 | Rage Gudun Ciyarwa | 5-3000mm/min (mataki) |
| 8 | Gudun Motsawa Mai Sauri | 3000/6000mm/min |
| 9 | Matsakaicin Matsala Range | Φ120-450mm |
| 10 | Motar ciyarwa | 48Nm (Siemens AC servo motor) |
| 11 | Coolant System Motors | N=7.5kw 11kw 15kw |
| 13 | Matsakaicin Matsakaicin Tsarin sanyi | 2.5MPa |
| 14 | Tsarin Tsarin sanyi | 200L/min, 200L/min, 200L/min (saiti 3) |
| 15 | Tsarin Na'ura mai aiki da karfin ruwa Matsa lamba | 7 MPa |
| 16 | Hawan iska | 0.4MPa |
| 17 | Tsarin Gudanarwa | Siemens |
| 18 | Tushen wutan lantarki | 380V.50HZ, Mataki na 3 (Kyauta) |
| 19 | Ma'aunin inji | L*2400*2100*(L*W*H) |
Muhimman Sassan Na'ura
1. Inji Bed
Gado yana ɗaukar tsarin layin dogo lebur mai kusurwa biyu, kuma faɗin layin jagora shine 650mm.Jikin gado shine ainihin kayan aikin injin, kuma tsayin daka kai tsaye yana shafar aikin aiki da daidaiton aiki na kayan aikin injin gabaɗaya.Don haka, gadon wannan kayan aikin injin an ƙera shi da yashi guduro kuma an jefa shi da ƙarfe mai inganci HT300.Yana da kyau bayyanar da ƙarfi.Tsarin haƙarƙari yana da ma'ana.Ana jefa gefen waje na gado tare da ragi na baya, kuma an shigar da murfin kariya a gefen waje, wanda ke da kyakkyawan yanayin kariya kuma babu zubar mai.Yana iya tattara ruwan yankan yadda ya kamata kuma a mayar da shi tare don maimaita amfani.Gado yana ɗaukar tsarin tsaga, kuma layin dogo yana ɗaukar matsakaicin mitar quenching (taurin ba kasa da HRC50 ba, zurfin zurfin da bai wuce 3mm ba) sannan tsarin niƙa, wanda ke sa kayan aikin injin ya sami juriya mai kyau da daidaito.
2. Akwatin Tuba na Sanda
Akwatin mashaya mai ban sha'awa tsari ne na simintin simintin gyare-gyare kuma an girka shi akan fakitin ciyarwa.Motar 45KW AC servo ce ke tafiyar da sandar, kuma jujjuyawar jujjuyawar ana yin ta ta hanyar bel ɗin aiki tare da tsarin canjin sauri.Matsakaicin saurin shine 3-1000r/min, 4 gears, na'ura mai aiki da karfin ruwa atomatik canja stepless gudun tsari.Za'a iya ƙaddara zaɓin saurin juyawa bisa ga dalilai kamar kayan aiki, taurin, kayan aikin yankewa da yanayin tsinke guntu.Dangane da saurin gudu daban-daban, ana iya saita shi ta hanyar shirye-shiryen tsarin kula da lambobi, kuma ana zaɓar ƙwanƙwasa igiya daga samfuran da aka shigo da su kamar N SK a Japan.Babban aikin akwatin mashaya mai ban sha'awa shine fitar da kayan aiki don juyawa
3. Tsarin ciyar da Mai
Ana zaune a tsakiyar kayan aikin injin.Babban ayyuka na ɓangaren mai karɓar mai sune: 1. Input coolant zuwa workpiece.Na biyu, goyi bayan mashaya mai ban sha'awa don rage girgiza kayan aiki a lokacin aiki.Na uku, gaban ƙarshen man fetur yana sanye da rigar jagorar kayan aiki a saman farantin kayan aiki, wanda zai iya gane jagorar ƙofar lokacin da aka sarrafa kayan aikin gogewa.Na hudu, bayan mai karɓar mai ya kasance a kan gadon gado, yana danna kayan aikin da ruwa ta hanyar na'urar dawo da mai, kuma tare da haɗin gwiwa yana taka rawa na dannawa da rufe ƙarshen farfajiyar aikin da kuma kai tsaye.Ana buƙatar hannun rigar jagora da mazugi don taurare, kuma ana buƙatar taurin ya kasance sama da HRC45.
4. Tsarin Tarin Mai
Ana zaune a gefen hagu na kayan aikin injin, yana iya motsawa tare da jagorar axial na jikin gado kuma a daidaita shi a matsayi.Babban aikin na'urar dawo da mai shine: an danna ƙarshen fuska a kan kayan aikin don gane tsakiya na kayan aikin da aka sarrafa kuma ƙarshen fuskar ya rufe mai sanyaya don hana yankan ruwa daga fantsama;Bugu da kari, ruwan yankan yana nannade da kwakwalwan kwamfuta yayin aikin injin, kuma ya ratsa cikin rami na ciki na na'urar dawo da mai ta cikin bututun fitar da guntu Yana gudana cikin na'urar jigilar guntu ta atomatik.Ƙarƙashin ɓangaren mai dawo da mai yana da alaƙa tare da dunƙule T-dimbin yawa a tsakiyar jikin gado, kuma motsi na axial ya gane pre-matsayi na workpiece yayin aiki;an sanye shi da na'urar jacking ɗin servo (saboda jacking ɗin yana ɗaukar mafi girman ci gaba na servo motor jacking, wanda ya maye gurbin Hanyar jacking na hydraulic yana ba da damar daidaita ƙarfin jacking ɗin don gane ikon dijital da gaske. Kaurin bango da diamita na aikin aikin sune daban-daban, kuma an zaɓi rundunonin jacking daban-daban don hana bututun ƙarfe daga lalacewa zuwa matsakaicin iyaka.), Don gane tsakiya da hatimin aikin aikin da aka sarrafa, Ana buƙatar taurin diski na mazugi don zama sama da HRC45, da coaxiality tsakanin saman fayafai kuma babban diski na gaba akan wurin latsawa bai wuce 0.05mm ba.
4. Tsarin Ciyar da Na'ura
Taiwan Shangyin high-daidaici ball dunƙule biyu an shigar a tsakiyar da kuma baya rabin tsagi na inji kayan aikin jiki, kuma akwai wani abinci akwatin a karshen, kora da 5.5KW AC servo motor, don gane da ciyar da na'urar. kayan aiki ta hanyar pallet abinci (akwatin mashaya mai ban sha'awa).Ana iya daidaita saurin ciyarwa ba tare da bata lokaci ba, kuma ana iya janye kayan aiki da sauri.A gaban rabin tsagi na inji gado jiki sanye take da wani T-dimbin yawa dunƙule da kuma feed akwatin, wanda ake amfani da ciyar da mai mayar na'urar, daidaitawa da workpiece matsayi da clamping.Duk tsarin ciyarwa yana da fa'idodi na babban madaidaici, tsauri mai kyau, motsi mai santsi, da ingantaccen riƙewa.
5. M Bar Support System
Hannun tallafi na mashaya mai ban sha'awa an gyara shi a jikin madaidaicin tare da sukurori, kuma an maye gurbin shi tare da mashaya mai ban sha'awa, wanda ya dace da sauri don maye gurbin sanduna masu ban sha'awa daban-daban.Ya fi taka rawa na tallafawa mashaya mai ban sha'awa, sarrafa motsin motsi na mashaya mai ban sha'awa, da ɗaukar rawar jiki na mashaya mai ban sha'awa.Hannun goyan bayan ciki tare da aikin swivel.
6. Tsarin Taimakon Kafaffen Kayan aiki
An sanye shi da saiti biyu na shingen toshe masu siffar V don tallafawa aikin aikin.The dunƙule da goro dagawa za a iya gyara sabani bisa ga daban-daban workpiece diamita.Ya fi taka rawar workpiece load-hali da daidaitawa, da matsayi na m rami
7. Tsarin Ruwan Ruwa
Kayan aikin na'ura yana sanye da tsarin na'ura na musamman, wanda aka yi amfani da shi don sarrafa haɓakawa da ƙaddamar da kayan aikin hydraulic da kuma gyare-gyaren atomatik na hydraulic na akwatin mashaya mai ban sha'awa don kammala tsarin sarrafawa na aikin mirgina.Matsakaicin matsi shine 7Mpa.Babban abubuwan da aka haɗa sune samfuran jerin binciken mai da aka shigo da su.
8. Tsarin Tace Mai sanyi
Cooling guntu kau da tsarin tacewa: yafi located a bayan na'urar kayan aiki, bayan tace ta sarkar farantin atomatik guntu cire inji (m tace) → matakin farko na man tace → mataki na biyu mai tacewa da kuma mataki na uku tacewa bayan sedimentation da kuma tacewa.Ana aika iron chips ɗin zuwa motar ajiyar guntu ta sarƙar plate chip conveyor, na'urar sanyaya ta koma tankin mai, sannan a kawo coolant ɗin zuwa mai karɓar mai ta wurin sanyaya famfo, sannan ana kawo mai da saiti 3. na fanfo famfo don saduwa da daban-daban bukatun na workpiece rami size.
A lokacin da machining ciki rami na workpiece, babban shaft na m mashaya akwatin korar da kayan aiki zuwa juya, da baƙin ƙarfe kwakwalwan kwamfuta ake dauka gaba da coolant da sallama ta ciki rami na mai dawo da na'urar.Na'urar cire guntu ta atomatik tana aika guntun ƙarfe zuwa motar ajiyar guntu, kuma ana tattara na'urar sanyaya kuma an dawo da sake amfani da ita.
9. Aikin Inji
An shigar da kwamiti mai kula da kayan aikin injin a kan wurin da ake matsawa kuma an gyara shi a kan madaidaicin wurin zama, wanda ya dace da aikin kayan aikin na'ura.An yi panel ɗin da matt ɗin da aka goge bakin karfe, an daidaita siffar gaba ɗaya, kyakkyawa kuma mai dorewa.
An ƙera software ɗin injin a cikin Siemens kuma ana amfani dashi shekaru da yawa.Muna ci gaba a matsayin matakin duniya.
10.Electric System
Ya ƙunshi babban akwatin sarrafawa, akwatin aiki, akwatin tasha da igiyoyi.Babban abubuwan lantarki sune alamar Schneider.Don akwatin kula da wutar lantarki (kwandon iska).Babban ɓangaren wayoyi yana ɗaukar tsarin filogin jirgin sama.Kebul ɗin suna ɗaukar ma'auni na ƙasa, kuma ƙananan igiyoyi masu rauni suna ɗaukar igiyoyin kariya.An shirya wayoyi a cikin tsayayyen daidai da ƙaƙƙarfan keɓewar lantarki da rauni.
| NO | Abubuwa | Alamomi | NO | Abubuwa | Alamomi |
| 1 | Inji karfe jiki | Mai kai | 2 | Akwatin tuƙi mai ban sha'awa | Mai kai |
| 3 | Kwamitin tallafi | Mai kai | 4 | Ƙunƙarar leda | Japan NSK |
| 5 | Sauran bears | Alamomi masu kyau | 6 | Ƙwallon ƙwallon ƙafa | Alamar Taiwan |
| 7 | Manyan abubuwan lantarki | schneider ko siemens | 8 | Injin leda | Alamar China |
| 9 | Ciyar da motar servo | Siemens | 10 | Ciyar da direban servo | Siemens |
| 11 | CNC tsarin | Siemens | 12 | Abubuwan da ke huhu | Japan SMC |
10.CNC Control System
Kayan aikin injin yana sanye da tsarin SIMENS828D CNC, kuma ana nuna matsa lamba mai sanyaya ta kayan kida.Motar ciyarwa ita ce servo motor, kuma ana shigo da motar akwatin mashaya mai ban sha'awa.Ciyarwar hannu, aikin tantance kai.Nuna Hali,
Ayyuka daban-daban kamar nunin matsayi na yanzu, nunin shirin, nunin saitin saiti, nunin ƙararrawa, nunin nunin harsuna da yawa, da sauransu. Tare da ƙirar RS232/USB, ana iya tsara shi a waje da injin.An sanye shi da tsarin shigar da shirye-shirye da kayan aiki, wanda za'a iya zubar da shi a adana shi a kwamfutar.Sanya babban kwamiti na sarrafawa da tashar maɓallin aiki, ƙirar aikin Sinanci da maɓalli na aiki, maɓalli, da dai sauransu Ana amfani da babban kayan aikin injin sarrafa hoto don saka idanu kan matsayin kayan aiki, nunin kuskure da sauran bayanan gudanarwa.Tare da binciken kai, aikin kare kai, sanye take da nunin LCD.
Bugu da kari, an shigar da keɓantaccen tsarin kariya na kayan aiki: Taiwan Delta PLC + ana amfani da allon taɓawa na tattaunawa na injin don saka idanu kan matsayin kayan aiki a ainihin lokacin.Lokacin da kayan aikin da ke gudana ya wuce ƙimar da aka saita na al'ada a gaba, kariyar kayan aikin injin za ta yi ƙararrawa a matakai biyu Sauƙaƙa ko dakatarwa ta atomatik, kuma tana iya lura da yanayin gudana na sassan motsi na kayan aikin injin, wanda ke da fa'ida. kariya daga lalacewar kayan aiki da amincin aiki na kayan aiki.Saitin siga mai sauƙi ne, mai hankali, dacewa kuma abin dogaro.An ƙara tsarin aikin kariyar kayan aikin PLC don guje wa abin da ya faru na "kulle kayan aiki".
