TGK25 jerin kayan aikin inji sun dace musamman don sarrafa taro na nau'ikan silinda na hydraulic daban-daban, silinda da sauran kayan aikin bututu daidai.Abokan cinikinmu na kasar Sin suna amfani da injinmu don samar da adadi mai yawa na kayan aikin bututu.Wannan kayan aikin injin yana sanye da babban adadin kayan aikin lantarki tare da kyakkyawan aiki, wanda ke sa jujjuyawar jujjuyawar ta sami kwanciyar hankali, fahimtar buƙatun fasahar sarrafa abubuwa daban-daban, da samar da ingantaccen yankan.Abokan cinikinmu na kasar Sin sun gamsu da wannan injin mai zurfi mai ban sha'awa, wanda ke sa mu sami karin abokan ciniki.Wannan kayan aiki kuma shine babban jerin samfuran da kamfaninmu ya ba da shawarar ga manyan kamfanonin kasuwanci don fitarwa.
NO | Abubuwa | Bayani |
1 | Sarrafa Tsawon Diamita na Ciki | Φ40-250mm |
2 | Sarrafa Zurfin Rage | 150mm-12000m |
3 | Nisa Hanyar Jagora | mm 650 |
4 | Spindle Center Height | mm 350 |
5 | Gudun Spindle, Maki | 120-1000rpm, 4 gears, stepless |
6 | Babban Motar | 45KW, AC servo motor |
7 | Rage Gudun Ciyarwa | 5-3000mm/min (mataki) |
8 | Gudun Motsawa Mai Sauri | 6000mm/min |
9 | Matsakaicin Matsala Range | Φ40-350mm |
10 | Motar ciyarwa | 40Nm (Siemens AC servo motor) |
11 | Coolant System Motors | N=7.5kw 11kw 15kw |
12 | Injin Ruwan Ruwa | 1.5kW, n=1440r/min |
13 | Matsakaicin Matsakaicin Tsarin sanyi | 2.5MPa |
14 | Tsarin Tsarin sanyi | 237L/min, 201L/min,153L/min (saiti 3) |
15 | Tsarin Na'ura mai aiki da karfin ruwa Matsa lamba | 7 MPa |
16 | Hawan iska | 0.4MPa |
17 | Tsarin Gudanarwa | Siemens 828D |
18 | Tushen wutan lantarki | 380V.50HZ, Mataki na 3 (Kyauta) |
19 | Ma'aunin inji | L*2400*2100*(L*W*H) |
1. Inji Bed
Wannan na'ura mai ban sha'awa mai zurfi mai zurfi tana amfani da tsarin dogo mai tsari rectangular biyu.An yi gadon wannan kayan aikin injin da yashi na guduro kuma an jefa shi da simintin ƙarfe mai inganci HT300.Yana da na'ura mai ban sha'awa tare da kyakkyawan bayyanar da ƙarfi, wanda ya sa kayan aikin injin ya sami juriya mai kyau da kuma daidaito.Yi samfurin ƙarshe ya sami madaidaicin ma'auni na geometric.
2. Akwatin Tuba na Sanda
Akwatin mashaya mai ban sha'awa tsari ne na simintin simintin gyare-gyare kuma an girka shi akan fakitin ciyarwa.Motar 45KW AC servo ce ke tafiyar da sandar, kuma jujjuyawar jujjuyawar ana yin ta ta hanyar bel ɗin aiki tare da tsarin canjin sauri.Matsakaicin saurin shine 3-1000r/min, 4 gears, na'ura mai aiki da karfin ruwa atomatik canja stepless gudun tsari.Za'a iya ƙaddara zaɓin saurin juyawa bisa ga dalilai kamar kayan aiki, taurin, kayan aikin yankewa da yanayin tsinke guntu.Dangane da saurin gudu daban-daban, ana iya saita shi ta hanyar shirye-shiryen tsarin kula da lambobi, kuma ana zaɓar ƙwanƙwasa igiya daga samfuran da aka shigo da su kamar N SK a Japan.Babban aikin akwatin mashaya mai ban sha'awa shine fitar da kayan aiki don juyawa.
3. Tsarin ciyar da Mai
Wannan injin mai ban sha'awa yana amfani da allurar mai da dawo da mai.Yi kayan aikin injin ya ci gaba da samar da yankan ruwa zuwa kayan aikin yayin aikin injin, don haka yin aikin injin ɗin ya zama santsi da kuma kare aikin.Na'urar dawo da mai ta sa mai yankan ya zama yanayin zagayawa a cikin kayan aikin injin, ta yadda ruwan yankan da ke cikin sashin sarrafa zai ɗauki guntun sharar gida cikin akwatin dawo da.
4. Tsarin Ciyar da Na'ura
Taiwan Shangyin high-daidaici ball dunƙule biyu an shigar a tsakiyar da kuma baya rabin tsagi na inji kayan aikin jiki, kuma akwai wani abinci akwatin a karshen, kora da 5.5KW AC servo motor, don gane da ciyar da na'urar. kayan aiki ta hanyar pallet abinci (akwatin mashaya mai ban sha'awa).Ana iya daidaita saurin ciyarwa ba tare da bata lokaci ba, kuma ana iya janye kayan aiki da sauri.A gaban rabin tsagi na inji gado jiki sanye take da wani T-dimbin yawa dunƙule da kuma feed akwatin, wanda ake amfani da ciyar da mai mayar na'urar, daidaitawa da workpiece matsayi da clamping.Duk tsarin ciyarwa yana da fa'idodi na babban madaidaici, tsauri mai kyau, motsi mai santsi, da ingantaccen riƙewa.
5. M Bar Support System
Hannun tallafi na mashaya mai ban sha'awa an gyara shi a jikin madaidaicin tare da sukurori, kuma an maye gurbin shi tare da mashaya mai ban sha'awa, wanda ya dace da sauri don maye gurbin sanduna masu ban sha'awa daban-daban.Ya fi taka rawa na tallafawa mashaya mai ban sha'awa, sarrafa motsin motsi na mashaya mai ban sha'awa, da ɗaukar rawar jiki na mashaya mai ban sha'awa.Hannun goyan bayan ciki tare da aikin swivel.
6. Tsarin Taimakon Kafaffen Kayan aiki
An sanye shi da saiti biyu na shingen toshe masu siffar V don tallafawa aikin aikin.The dunƙule da goro dagawa za a iya gyara sabani bisa ga daban-daban workpiece diamita.Ya fi taka rawar workpiece load-hali da daidaitawa, da matsayi na m rami
7. Tsarin Ruwan Ruwa
Kayan aikin na'ura yana sanye da tsarin na'ura na musamman, wanda aka yi amfani da shi don sarrafa haɓakawa da ƙaddamar da kayan aikin hydraulic da kuma gyare-gyaren atomatik na hydraulic na akwatin mashaya mai ban sha'awa don kammala tsarin sarrafawa na aikin mirgina.Matsakaicin matsi shine 7Mpa.Babban abubuwan da aka haɗa sune samfuran jerin binciken mai da aka shigo da su.
8. Tsarin Tace Mai sanyi
Cooling guntu kau da tsarin tacewa: yafi located a bayan na'urar kayan aiki, bayan tace ta sarkar farantin atomatik guntu cire inji (m tace) → matakin farko na man tace → mataki na biyu mai tacewa da kuma mataki na uku tacewa bayan sedimentation da kuma tacewa.Ana aika iron chips ɗin zuwa motar ajiyar guntu ta sarƙar plate chip conveyor, na'urar sanyaya ta koma tankin mai, sannan a kawo coolant ɗin zuwa mai karɓar mai ta wurin sanyaya famfo, sannan ana kawo mai da saiti 3. na fanfo famfo don saduwa da daban-daban bukatun na workpiece rami size.
A lokacin da machining ciki rami na workpiece, babban shaft na m mashaya akwatin korar da kayan aiki zuwa juya, da baƙin ƙarfe kwakwalwan kwamfuta ake dauka gaba da coolant da sallama ta ciki rami na mai dawo da na'urar.Na'urar cire guntu ta atomatik tana aika guntun ƙarfe zuwa motar ajiyar guntu, kuma ana tattara na'urar sanyaya kuma an dawo da sake amfani da ita.
9. Aikin Inji
An shigar da kwamiti mai kula da kayan aikin injin a kan wurin da ake matsawa kuma an gyara shi a kan madaidaicin wurin zama, wanda ya dace da aikin kayan aikin na'ura.An yi panel ɗin da matt ɗin da aka goge bakin karfe, an daidaita siffar gaba ɗaya, kyakkyawa kuma mai dorewa.
An ƙera software ɗin injin a cikin Siemens kuma ana amfani dashi shekaru da yawa.Muna ci gaba a matsayin matakin duniya.
10.Electric System
Ya ƙunshi babban akwatin sarrafawa, akwatin aiki, akwatin tasha da igiyoyi.Babban abubuwan lantarki sune alamar Schneider.Don akwatin kula da wutar lantarki (kwandon iska).Babban ɓangaren wayoyi yana ɗaukar tsarin filogin jirgin sama.Kebul ɗin suna ɗaukar ma'auni na ƙasa, kuma ƙananan igiyoyi masu rauni suna ɗaukar igiyoyin kariya.An shirya wayoyi a cikin tsayayyen daidai da ƙaƙƙarfan keɓewar lantarki da rauni.
NO | Abubuwa | Alamomi | NO | Abubuwa | Alamomi |
1 | Inji karfe jiki | Mai kai | 2 | Akwatin tuƙi mai ban sha'awa | Mai kai |
3 | Kwamitin tallafi | Mai kai | 4 | Ƙunƙarar leda | Japan NSK |
5 | Sauran bears | Alamomi masu kyau | 6 | Ƙwallon ƙwallon ƙafa | Alamar Taiwan |
7 | Manyan abubuwan lantarki | schneider ko siemens | 8 | Injin leda | Alamar China |
9 | Ciyar da motar servo | Siemens | 10 | Ciyar da direban servo | Siemens |
11 | CNC tsarin | Siemens | 12 | Abubuwan da ke huhu | Japan SMC |
10.CNC Control System
Kayan aikin injin yana sanye da tsarin SIMENS CNC tare da RS232/USB interface, wanda za'a iya tsara shi a waje da injin.An sanye shi da shigarwar shirin da kayan aiki, wanda za'a iya canza shi zuwa kwamfutar.Sanya babban kwamiti na sarrafawa da tashar maɓallin aiki, ƙirar aikin Sinanci da maɓallan aiki, maɓalli, da sauransu. Yi kayan aikin injin yana da ciyarwar hannu da ayyukan tantance kai.Nunin matsayi, nunin matsayi na yanzu, nunin shirin, nunin saitin saiti, nunin ƙararrawa, jujjuyawar nunin harshe da yawa da sauran ayyuka.Saitin siga abu ne mai sauƙi, mai fahimta, dacewa kuma abin dogaro.Ana ƙara tsarin aikin kariyar kayan aikin PLC don guje wa abin da ya faru na "riƙen wuƙa".